Superalloys Available In 3D Printing Service

Our 3D printing service offers high-performance superalloys, including nickel-based, cobalt-based, and iron-based alloys. These materials provide exceptional strength, heat, and corrosion resistance, making them ideal for aerospace, energy, automotive, and industrial applications.

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Superalloy 3D Printing Technologies

We utilize advanced technologies like Powder Bed Fusion, Binder Jetting, Directed Energy Deposition, and Sheet Lamination to produce high-quality superalloy components. These methods ensure precision, durability, and exceptional performance for aerospace, energy, automotive, and industrial applications.

3DP Process	Introduction
DMLS 3D Printing	Produces strong, high-precision metal parts for aerospace, automotive, and medical applications.
SLM 3D Printing	High-density metal parts, precise metal powder fusion, ideal for functional end-use parts.
EBM 3D Printing	Produces strong, dense metal parts, ideal for titanium and other aerospace-grade materials.
Binder Jetting 3D Printing	Fast production of metal and ceramic parts, supports full-color prints, and no need for heat.
UAM 3D Printing	Strong metal parts without melting, ideal for joining dissimilar materials and lightweight structures.
LMD 3D Printing	Precise metal deposition, ideal for repairing or adding material to existing parts.
EBAM 3D Printing	High-speed metal printing, excellent for large-scale metal parts, and high-quality finishes.
WAAM 3D Printing	Fast and cost-effective for large metal parts, high deposition rate, and can work with welding alloys.

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Typical Superalloy Used In 3D Printing

Superalloys used in 3D printing offer exceptional heat, corrosion, and mechanical resistance, making them ideal for aerospace, energy, and high-performance applications. Common superalloys include Inconel 625 and 718 for extreme environments, Hastelloy for chemical resistance, and Haynes alloys for high-temperature strength. These materials enable complex, lightweight designs with superior durability in demanding industrial applications.

Superalloys	Tensile Strength (MPa)	Yield Strength (MPa)	Elongation (%)	Hardness (HRC)	Density (g/cm³)	Applications
Hastelloy C-276	760-900	360-420	40-50	25-30	8.89	Chemical processing, Aerospace components, Corrosion-resistant piping
Hastelloy X	800-950	350-450	30-40	30-35	8.22	Gas turbine engines, Combustion liners, Heat exchangers
Haynes 188	850-1050	450-550	40-50	35-40	9.14	Jet engine components, Combustion chambers, Afterburners
Haynes 230	900-1000	400-500	40-45	32-37	8.97	Aerospace ducting, Industrial gas turbines, Heat shields
Inconel 625	850-1000	400-500	30-40	30-40	8.44	Marine engineering, Exhaust systems, Nuclear reactors
Inconel 718	1100-1250	800-1000	15-20	35-45	8.19	Aerospace turbines, Rocket engines, Cryogenic applications
Rene 41	1200-1400	800-1000	8-15	40-50	8.33	Jet engine hot sections, Missile structures, High-temperature fasteners
Stellite 6B	900-1100	600-700	5-15	45-55	8.4	Wear-resistant coatings, Valve seats, Cutting tools

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Tips for Choosing Right Superalloy In 3D Printing

Selecting the right superalloy for 3D printing depends on performance, temperature, and corrosion resistance requirements. Consider each alloy’s unique properties and printing parameters to achieve optimal performance for high-stress and high-temperature applications.

Material	Characteristics	3D Printing Considerations	Typical Applications
Hastelloy C-276	Exceptional corrosion resistance and strength in aggressive environments	Requires precise temperature control and post-processing; printing in an inert atmosphere is recommended	Chemical processing, marine applications, and corrosive environments
Hastelloy X	High strength and oxidation resistance at elevated temperatures	Requires controlled printing parameters and post-heat treatment	Aerospace, gas turbines, and high-temperature industrial components
Haynes 188	Outstanding high-temperature strength and oxidation resistance	Requires specialized printing setups and controlled cooling	Aerospace, power generation, and high-temperature applications
Haynes 230	Good high-temperature strength and resistance to carburization	Requires fine-tuning of printing parameters and careful post-processing	Gas turbines, aerospace, and industrial heating systems
Inconel 625	Excellent weldability, high strength, and superior corrosion resistance	Needs a controlled environment during printing and proper heat treatment	Marine, chemical processing, aerospace, and power generation
Inconel 718	High strength and fatigue resistance at elevated temperatures	Requires optimized printing settings and precise post-processing heat treatments	Aerospace, gas turbines, and high-stress structural components
Rene 41	Outstanding high-temperature strength and creep resistance	Needs advanced 3D printing techniques and strict thermal management	Jet engines, aerospace turbine components, and high-performance applications
Stellite 6B	High wear and corrosion resistance with excellent hardness	Requires controlled printing conditions and careful post-processing to preserve properties	Cutting tools, wear-resistant components, and industrial applications